Components eBook

— Components

Designing components for today’s needs and tomorrow’s opportunities. – Global engineering & assembly capability – Flexible partnerships – Local presence, global network

MV/LV Circuit Breakers EntelliGuard* GuardEon* Elfaplus*

Drives & Starters AF-Series ASTAT*

Contactors & Auxiliaries Efficor* DP Contactors

Slide 1

Note: * indicates a trademark of ABB

August 8, 2018

— GuardEon* MCCB

Low voltage molded case circuit breaker with global ratings. – Excellent uptime with onboard

Value to panel builders

– ArcWatch enabled to provide arc flash protection and selective coordination

diagnostics and predictive maintenance capabilities – Streamlined purchasing with standardized accessories – 250A & 600A frames available now!

– Rotating faceplates to enable label readability in both vertical and horizontal orientations

– Save up to 30% on labor costs with the PremEon-G Trip Unit

– Reduction in errors and mismatching during breaker accessory selection with the new Global GuardEon Configurator

Slide 2

August 8, 2018

— Labor savings with GuardEon*

Panel with Spectra, MicroEntelliGuard

Panel with GuardEon, PremEon G

How is this achieved?

GuardEon’s PremEon G trip unit incorporates many electrical components typically found external to the breaker. Fewer components means less time and labor costs to build the control panel.

Value to Panel Builders – Wiring reduction – DIN rail mount accessories – Fewer parts – PremEon G includes many external components

30% Labor cost reduction

More tips like this @ PowerBetter

Slide 3

August 8, 2018

— Reducing inventory with GuardEon*

How is this achieved?

– Simplified machine design – Reduced stocking – Streamlined BOM management – Customized solutions available Value to panel builders – 2 ratings x 2 trip units – 4 SKUs – Stock cost $42,500 Existing

Case study – 200 MCCB units

GuardEon’s trip unit is field interchangeable and upgradable, enabling flexibility in stocking, installation, and servicing. Plug & Play options allow for configuration of the breaker late in the installation process. LTM

– $425 average MCCB unit cost – 1.5 months of safety stock – Stocking plan

LTMD

GuardEon – 2 ratings x 1 trip unit – 2 SKUs + 1 trip unit – $23,250

GTM

Mag only

PremEon S

$19,250 EST Annual SKU inventory reduction

PremEon G

Slide 4

August 8, 2018

— EntelliGuard* LV ACB

Low voltage air circuit breaker manufactured to meet ANSI, UL, and IEC standards.

Value to panel builders

– Ratings

– ArcWatch provides arc flash protection and selective coordination – simultaneously!

• Up to 6000A • Up to 200kAIC fault interrupt rating – Includes new EntelliGuard TU trip unit • RELT Technology • Instantaneous ZSI • Instantaneous Waveform Recognition • Status/ Event Log – 3 & 4 pole designs

– Mitigate errors and mismatches during breaker selection with the Global EntelliGuard Configurator

– Over 20 different accessories including bell alarms, key interlocks, and redundant shunt trips

Slide 5

August 8, 2018

— Arc flash: A real danger

Arc flash happens at least one time every day.

What is it?

Value to end user

Arc flash is the light and heat produced from an electric arc that contains enough electrical energy to cause substantial damage, harm, fire, or injury. Due to the ArcWatch and RELT technologies present in EntelliGuard* , Arc Flash incidents are less of a threat to your system.

Arc flash facts 35,000 ° F (19,000˚C) Arc flash temperatures are hotter than the sun. 2,000+ people Each year, 2,000+ people seek treatment for serious arc flash burns.

Safer Zone

140 dB Light and sound bursts can cause vision and hearing loss. 700 mph (1,100km/h) Arc flash can throw workers across a room. Metal and equipment become shrapnel.

PPE reduces arc flash injury, but can make even simple procedures tedious. EntelliGuard can reduce the level of the PPE required. Arc Flash incidents are reduced, yielding a safer operation and reduced downtime.

$15MM Potential cost of one arc flash incident

Slide 6

August 8, 2018

— ElfaPlus* modular devices

Standard 35mm DIN-rail mount MCBs manufactured to meet UL standards.

Value to panel builders

– Ratings

– Reduction of nuisance tripping: available with different trip characteristics (B, C, or D curves)

• 6000V impulse rating • 0.5-63A • 10kA short circuit • 60/125 Vdc – Endurance of 10,000 operation cycles – Limits let-thru current

– High performance arc management system yields more efficient short circuit failure clearing.

– Quick and easy installation/ removal with Bi-Stable DIN Rail Extraction System

Slide 7

August 8, 2018

— Lower system cost with ElfaPlus*

How is this achieved?

Value to panel builders UL489 480/277Vac MCB Example

ElfaPlus technology has redefined the maximum rating limits of MCBs with a complete range of UL 489 branch circuit breakers with current ratings up to 63A. Many players offer MCB lines with a maximum 480/277Vac rating of 20-32A and rely on their larger, more expensive molded-case circuit breaker offerings for higher amperages. ElfaPlus is available up to 40A (480/277Vac) and 63A (120/240Vac), allowing you to use it in place of a MCCB.

$200 40A MCCB COST

$40

40A MCB COST

Nominal rated currents UL489 277/480Vac MCB Example

10 15 20 25

30

32 35 40

– Currently using 40A MCCB – 40A MCB not available from current competitors – 1000 units per year – $15,000 MCB testing & redesign costs

ElfaPlus

Comp A

Must use a MCCB

Comp B

$145,000 EST Annual procurement savings

Comp C

Slide 8

August 8, 2018

— Smaller panel sizes with ElfaPlus*

How is this achieved?

Value to panel builder UL489 480/277Vac MCB Example Example using 300 watt heat dissipation load

ElfaPlus utilizes a specially designed thermal system that is able to handle a wider range of temperatures. This leads to reduced cooling costs and a smaller enclosure that can be operated in higher ambient temperatures. Working Temp Range (°F) (°C) -50 -25 0 25 50 75 100 125 150 175 -46 -32 -18 -4 10 24 38 52 66 79

Competitor B/C

ElfaPlus

MCB Example

48”

42”

-40 (-40)

158 (70)

23.5ft 2 Cooling surface area

30.7ft 2 Cooling surface area

ElfaPlus

23 (-5)

104 (40)

Competitor A

12”

16”

-13 (-25) -13 (-25)

131 (55) 131 (55)

36”

Competitor B

36”

-25% Less cooling surface area required & Enclosure material cost

Competitor C

Slide 9

Source: Hoffman Thermal Management Technical Bulletin, Sealed Painted Metallic Enclosure Sizing

August 8, 2018

— Efficor* starters & contactors

Reliable contactors and starter solutions up to 105A manufactured to meet IEC and UL standards.

Value to panel builders

– Reduce up to 50% of your contactor stock : Just 1 SKU for 100-250V AC/DC with Efficor’s universal coil

– Motor protection devices • Manual motor starter • Thermal OL relay • Electronic OL relay – Full line of accessories • Auxiliary contact blocks • Pneumatic timer – No tools needed for contactor or accessory mounting/ dismounting

– 50% less power usage than a regular DC coil with the Low Power/DC only coil

– Withstand hotter temperatures: No derating up to 55°C (131°F)

– Link Module allows both the contactor and motor starter to fit on the same DIN rail

More tips like this @ PowerBetter

Slide 10

August 8, 2018

— Energy savings with Efficor*

How is this achieved?

Value to panel builder Case study – Contactor coil energized for 12 hrs/day – Cost of electricity $0.07/kWh – 20,000 contactors in a system – Above 50A with electronic module

Efficor uses cutting-edge technology to squeeze every bit of efficiency out of your system. The combination of electro and permanent magnet springs & coils ensures the lowest possible energy consumption. In fact, ABB’s control solution provides as much as 80% energy savings over the leading competitor’s solution during operation.

2.6VA Efficor control

Competitor control 14.0VA

On hold consumption

$0.8K

$4.30K

Annual operating cost per contactor

Reduction in control system energy costs 81%

$16K

$85K

Operation cost system wide

$80K

$429K

5 Year total system cost

Slide 11

August 8, 2018

— ASTAT Soft starters

Complete line of low voltage soft starters manufactured to UL standards.

Value to panel builders

– Ratings

– Easy integration: Adjustable busbars allow for top or bottom power entry

• Up to 1600A • Up to 690Vac

– Built-in bypass up to 1000A – Real-time graphing of motor performance – Ability to record its last 8 trip events

– Reduce panel size up to 20% with integrated bypass

– Easier selection & commissioning with ASTAT Select software tool

Slide 12

August 8, 2018

— Fewer components with ASTAT soft starters

How is this achieved?

Value to panel builder

ASTAT’s exclusive Integrated By-pass Technology eliminates the need for a contactor. Its improved heat dissipation reduces ventilation and wiring costs. Competitor ASTAT XL

Competitor

ASTAT XL

$5.7K Soft starter (No By-pass)

$7.9K Soft starter (with bypass)

$4.5K Contactor

$0K Contactor

36% Component cost savings

$0.4K Relay

$0K Relay

$10.6K Total system cost

$7.9K Total system cost

5% Wiring cost savings

vs.

5% Ventilation cost savings

Slide 13

August 8, 2018

— AF-650 General Purpose drive

Low voltage variable speed drive designed for constant torque applications, such as the control of mixers.

Value to panel builders

– Provides vector modes (advanced, sensor less, and closed loop) for demanding torque applications – Ratings • 1/3 – 1350 HP • Up to 690 Vac – Speed and process PIC controls

– Energy savings up to 40% compared to fixed speed motors without drives

– 150% current overload up to 1 minute

– Catch spinning motors with flying start feature

– Easier selection & commissioning with AF-6 DCT-10 software tools

Slide 14

August 8, 2018

— AF-600 Fan & Pump drives

Low voltage variable speed drive designed for variable torque applications, including fans, compressors and pumps.

Value to panel builders

Case Study: Installation of ten AF-600 Drives results in 1

– Easy to mount with

dedicated features that make it a perfect match for HVAC solutions – Ratings • 1 – 1350 HP • Up to 690 Vac – Built-in harmonic filters for <5% harmonic current

– $30,472 annual energy savings

– 78% reduction in kilowatt hours

– 9 month simple project payback

– Easier selection & commissioning with AF-6 DCT-10 software tools

1 Compared to fixed speed motors

Slide 15

August 8, 2018

— DP Contactors

Definite-purpose contactors manufactured to meet UL, CSA, CE, and ARI standards.

Value to panel builders

– Variety of terminal choices allows for diverse application in industries such as HVAC, food processing, and agriculture – 25A, 30A, and 40A options – 2, 3, or 4 pole models

– Built to last: Tested to exceed 500,000 mechanical and 200,000 electrical operations

– Quick, easy modifications with available snap-on accessories

– Simplified operation with visual on/off status indicator

– Effortless change-outs with universal mounting plates and DIN-rail options

Slide 16

August 8, 2018

—

Product brochures

Global MCCB – GuardEon* – link ACB – EntelliGuard* – link

LV Drives – AF-650 General Purpose Drive – link – AF-600 Fan & Pump Drive – link

Contactors – DP Contactors – link

Global MCB – ElfaPlus* – link Starting Devices – Efficor* – link – ASTAT – link

Slide 17

August 8, 2018